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SPRING PRODUCTION · SUPPORT CORE

Mattress Spring Production & Spring Unit Preparation

Turn the approved spring-system specification into a controlled support-core requirement before the unit moves into mattress assembly.

Approved Spring SystemStart from the spring type and dimensions already approved for the mattress build.
Wire & GeometryKeep wire, spring diameter/height and support layout tied to the approved specification.
Unit DimensionsMatch the completed spring unit to the target mattress size and construction.
Assembly HandoffThe finished support unit should move into assembly with its specification unchanged.

Spring production is the support-core stage for pocket spring, Bonnell and spring-led hybrid mattresses. Equipment configuration can vary by production line and spring system. This page therefore focuses on the production information a B2B buyer should keep consistent from specification approval into the spring unit rather than fixed machine claims.

Wire specification, spring geometry, spring count or density, zoning, unit dimensions and perimeter design belong together. Detailed numeric records remain in the Mattress Technical Database, while this Manufacturing page explains how those fields connect to production control.

What the Approved Production Brief Should Define

  • Spring system: pocket, Bonnell or approved alternative
  • Spring diameter, height and wire/gauge fields where specified
  • Spring count, density or zoning where used
  • Finished spring-unit dimensions
  • Edge or perimeter-support direction
  • Compatibility with the approved mattress height and packing plan
FINISHED PRODUCT CONTEXT

Where This Manufacturing Stage Fits in Current Mattress Platforms

The process page explains how an approved specification moves through production. Finished mattress category pages keep the commercial product intent, while Materials and Technical Database pages hold component and numeric references.

CONTROL MATRIX

Keep the Approved Specification Visible Through Production

Production checkpointWhat should already be definedWhy it mattersNext handoff
Spring-system selectionPocket, Bonnell or approved alternativeSets the support-core architectureMaterials / specification
Geometry & wireSpring height, diameter and wire fieldsKeeps the support unit aligned with the approved designSpring unit
Count / zoningCount, density or zone layout where applicableControls the intended support arrangementAssembly
Finished dimensionsUnit length, width and perimeter directionPrevents mismatch with the finished mattress buildMattress assembly
RELATED SECTIONS

Connect Manufacturing to the Full B2B Mattress Workflow

FAQ

Frequently Asked Questions

Does this page describe exact spring-making equipment?

No. Equipment configuration varies by production line and spring system, so this page focuses on specification and production-control checkpoints rather than fixed machine claims.

Where are the exact spring parameters stored?

Use the Mattress Technical Database for row-level spring diameter, height, wire, count, zoning and related fields.

Is pocket spring production the same as a pocket spring mattress page?

No. This page covers the manufacturing stage for the support unit. The pocket spring mattress category covers the complete finished mattress buying intent.

When should the spring unit be approved?

The spring-system requirements should be part of the approved product specification before repeat production begins.

APPROVED BUILD → PRODUCTION

Send the Product Specification Before Production Planning

Include the target mattress/model, size, firmness, material direction, cover/branding requirements, packaging method and estimated quantity so the manufacturing path can be reviewed against one complete build.