20cm Foam Mattress in a Box for Wholesale & Private Label

Why Buyers Specify GY-RP2000-FOAM

GY-RP2000-FOAM is the defined all-foam box mattress in the roll-pack range. A 20 cm medium-firm support base and memory-foam comfort layer give e-commerce buyers a simple construction that is easy to document, brand and compare against more complex hybrid boxed models.

Where it fits in the range: Choose this model over GY-RP1800 when the program specifically requires an all-foam construction, or over GY-RP2400-HYB when spring support is unnecessary. It provides a middle ground between the 15 cm economy box and the 26 cm cooling box mattress.

Best-Fit Buyer Programs

E-commerce Box Mattress

For e-commerce programs, GY-RP2000-FOAM should be evaluated together with its packaging system: Vacuum compressed, rolled and boxed. Carton dimensions, compressed storage period, recovery checks, unboxing instructions and the final branded cover all need approval on the production-equivalent sample.

Wholesale Distribution

Wholesale buyers can use GY-RP2000-FOAM as a defined SKU rather than an open-ended custom mattress. The 20 cm profile and medium firm target make it easier to position against adjacent models, while size mix, cover program and packaging can still be adjusted for the distributor’s market.

Private Label / OEM

Private-label buyers can treat GY-RP2000-FOAM as the base engineering platform and customize the outward brand system around it. Cover fabric, side panels, tape edge, labels, carton artwork and selected comfort changes can be reviewed, but structural changes should be sampled because they may alter height, feel or packing behavior.

Construction and Materials

For a mattress-in-a-box platform, compression and recovery are part of the product specification. The exact foam or spring construction used for production should be tested before carton dimensions and recovery instructions are finalized.

Model-specific sample focus: Approve foam densities/firmness specifications, final height, cover fit, compressed carton dimensions and recovery. The support and comfort layers should be identified separately so bulk production does not drift toward a different all-foam feel.

OEM Customization Priorities

Use GY-RP2000-FOAM as the reference construction, then identify exactly which items need to change for the target market. This keeps the quotation and sample process tied to a known platform instead of mixing several product concepts into one specification.

• Exact finished width, length and height for each SKU
• Target firmness confirmed against the approved sample
• Cover fabric, border design, quilting and brand labels
• Support, transition and comfort-foam specifications by layer
• Compression, carton and recovery requirements for the final construction
• Order quantity by size, target market and required documentation

Packaging and Delivery Planning

Reference packaging: Vacuum compressed, rolled and boxed.

Because this platform can use compression, packaging approval should use the production-equivalent mattress. Confirm packed dimensions, the intended compressed storage period, opening method, height and surface recovery checks, and any limits that need to appear in the packing specification.

Sample Approval Checklist

• Finished height and firmness against the signed sample specification
• Cover, quilting, stitching and side-panel appearance
• Core and edge construction matching the approved build
• Packed dimensions and recovery after the agreed compressed-storage test
• Approve foam densities/firmness specifications, final height, cover fit, compressed carton dimensions and recovery. The support and comfort layers should be identified separately so bulk production does not drift toward a different all-foam feel.

Quality and Documentation

Possible project documentation for this platform includes: CertiPUR-US foam option. These references are component or project options, not automatic certification of every finished mattress. Confirm the selected supplier, certificate or test scope and target-market requirement before approving labels or packaging claims.

Prepare an RFQ for GY-RP2000-FOAM

Send the model number, target country or market, exact dimensions, quantity by size, required firmness, cover and branding direction, packaging preference and required documents. The quotation can then identify which parts of the reference construction remain standard and which items require a new sample or specification review.