GY-GEL2400
- Firmness
- Medium Firm
- Height
- 24 cm
- Packaging
- Compressed roll pack
CUSTOM SIZE · OEM
Custom Mattress Sizes for OEM and Project Orders
Define the finished dimensions first, then confirm how the construction, cover and packaging must change to support a non-standard mattress size.
Exact DimensionsDefine finished length, width and height before sampling.
Construction FitAdjust spring, foam and border dimensions around the required finished size.
Project MatchingSupport furniture, hospitality and market-specific dimensions.
Packing CheckConfirm whether the custom size can use flat pack or compressed roll pack.
Custom mattress sizes are useful when a project, furniture system, regional market or brand range does not fit standard retail dimensions. For B2B production, the key is to define the finished length, width and height together with the intended construction and tolerance.
Changing only the outer dimensions can affect spring layout, foam cutting, quilting pattern, border dimensions, roll-pack feasibility and carton size. A custom mattress factory therefore needs the final size brief before the sample build is locked.
What the OEM Brief Should Define
- Finished length × width × height
- Measurement unit and dimensional tolerance
- Mattress type and internal construction
- Target firmness and edge-support requirement
- Cover construction, quilting and zipper/tape edge needs
- Packaging method and carton or pallet limitations
Mattress Types to Compare Before Customization
Start from the closest current construction, then define only the changes needed for the OEM program. This keeps the buyer brief connected to real product platforms.
Memory Foam Mattress
Useful for custom-size comfort programs and can support compressed packing after validation.
View category →Pocket Spring Mattress
Requires spring-unit dimensions and perimeter support to match the finished size.
View category →Hybrid Mattress
Size changes must keep spring, comfort layer and edge-support dimensions aligned.
View category →Bonnell Spring Mattress
Traditional spring units may require specific production dimensions for project sizes.
View category →Recommended Starting Models
These current models are useful reference points because their catalog metadata already supports private-label, OEM labeling or the requirements of this custom program.
GY-KIDS1600
- Firmness
- Medium Firm
- Height
- 16 cm
- Packaging
- Compressed roll pack
GY-MF2200
- Firmness
- Medium
- Height
- 22 cm
- Packaging
- Compressed roll pack in carton
GY-MF2600-AIR
- Firmness
- Medium
- Height
- 26 cm
- Packaging
- Compressed roll pack
GY-MF3000-LUX
- Firmness
- Medium
- Height
- 30 cm
- Packaging
- Compressed roll pack in carton
GY-PS2200-BOX
- Firmness
- Medium Firm
- Height
- 22 cm
- Packaging
- Vacuum compressed, rolled and boxed
Turn the Custom Requirement Into a Production Specification
| Size input | Why it matters | Related specification | Buyer check |
|---|---|---|---|
| Length & width | Defines the sleeping surface and internal component dimensions | Spring/foam cut size | Confirm final finished dimensions |
| Overall height | Changes layer stack, visual profile and packaging | Core + comfort + quilting | Confirm target height range |
| Tolerance | Controls acceptance on project or furniture fit | Production QC | State acceptable variation |
| Packing limit | Large or unusual dimensions can affect compression/carton feasibility | Packaging method | Confirm logistics constraints |
Connect the OEM Brief to Products, Buyers and Factory Capability
MattressesChoose the nearest current model or construction.
ApplicationsMatch the program to hotel, distributor, retail or e-commerce use.
MaterialsReview foam, spring, latex, fabric and support components.
ManufacturingSee how the approved specification moves into production.
Mattress GuideUse specification and procurement guidance before approval.
RFQSend the target market, specification and expected order quantity.
Frequently Asked Questions
Can a mattress be made in a non-standard size?
Yes, subject to the construction and production feasibility. The buyer should provide exact finished dimensions and the intended use.
Does a custom size change the internal mattress construction?
It can. Spring units, foam cutting, edge support, cover panels and packaging may all need to be adjusted to the finished dimensions.
Should custom mattress sizes use a separate sample?
For non-standard dimensions, a sample or production prototype is useful to confirm finished size, feel, appearance and packaging.
Will a custom size always work with roll packing?
Not always. Compression and carton feasibility depend on construction, dimensions and recovery performance.
CUSTOM MATTRESS PROJECT
Send the OEM Brief for Factory Review
Include the target market, buyer channel, reference mattress or construction, size, firmness, cover/branding requirements, packaging preference and estimated quantity.